Maximize Your Margins with Our Tesla Crash Beams

High-quality, OEM thickness, cost-effective solutions for your business.

Tesla Crash Beam OEM Thickness

We guarantee that the engine hoods we manufacture are made from 100% aluminum alloy, matching the original factory thickness and fitment.

Model 3 Front Beam

Model 3 Rear Beam

Model Y Front Beam

Model Y Rear Beam

Model 3 Ankle Catcher

Model Y Ankle Catcher

Model 3/Y Crush Can

Model 3/Y Rail Extension

Why Choose ALSETTE Bumper Beam

We understand the critical importance of quality and reliability in automotive parts. That’s why our Tesla aftermarket bumper beams stand out.

  • Premium Material: We utilize high-quality 6063 aluminum alloy, renowned for its excellent strength, durability, and corrosion resistance, ensuring long-lasting performance for your customers’ vehicles.
  • Authentic OEM Specifications: Our bumper beams precisely match Original Equipment Manufacturer (OEM) standards in both thickness and weight. We guarantee no compromises – every component is included, ensuring perfect fitment and reliable safety performance identical to the original part.
Female mechanic smiles, gives thumbs-up after installing aftermarket bumper reinforcement on Tesla Model Y.
  • Flexible MOQ : Recognizing the diverse needs of our B2B partners, we offer flexible Minimum Order Quantities (MOQ). This allows you to manage your inventory effectively and order according to your specific market demands and business scale.
Office wall displaying framed certification certificates including ISO 9001, CAPA, and E-mark.

Industry-Recognized Certifications

We adhere to strict industry standards, ensuring that every automotive part meets the highest levels of safety, durability, and performance.

  • ISO 9001: Standard for Quality Management Systems.
  • ISO 14001: Standard for Environmental Management.
  • CAPA: Certifies aftermarket part quality & fit.
  • E-Mark: European approval mark for vehicle parts.

What Makes Our Tesla Bumper Beams So Strong and Reliable?

The material choice is fundamental to the quality and performance of our Tesla bumper beams. We specifically utilize high-grade 6063 aluminum alloy for several key reasons that benefit your business and your customers:

  • Superior Corrosion Resistance: Excellent corrosion resistance from 6063 alloy ensures longer part life and fewer warranty claims or returns, protecting your business from costly issues.
  • Optimal Strength-to-Weight Ratio: Provides essential structural strength for reliable safety performance without excess weight, meeting key aftermarket standards and ensuring dependable function in collisions.
  • Precision Manufacturing: Excellent formability enables precise OEM dimensions for accurate, consistent fitment. This means faster, easier installation for repair shops, saving them valuable time and labor.
Close-up of high-grade 6063 aluminum Tesla bumper beam highlighting material quality and finish.
  • Excellent Value Proposition: By using 6063 aluminum, we can offer a high-quality, durable, and precisely manufactured part at a competitive price point, supporting your profitability and providing excellent value to the end-user.

Model 3 Hood Technical Specifications

Parts Model Material Thickness/MM Weight(N.W)/KG CBM
Model 3 Front Beam
6063 Aluminum
4MM
4.3±0.1KG
0.02CBM
Model 3 Rear Beam
6063 Aluminum
4MM
6.5±0.1KG
0.04CBM
Model Y Front Beam
6063 Aluminum
4MM
4.8±0.1KG
0.02CBM
Model Y Rear Beam
6063 Aluminum
4MM
7.8±0.1KG
0.04CBM

Why We Refuse to Compromise on Quality?

While some competitors cut corners by using thinner, cheaper aluminum (as thin as 1-2mm) for Tesla bumper beams, we refuse to compromise on safety and performance. We maintain the original equipment manufacturer (OEM) thickness for several crucial reasons:

Calipers measuring substantial thickness of robust automotive bumper beam, emphasizing safety standards.

Uncompromising Safety:

OEM thickness ensures optimal crash performance and energy absorption, protecting occupants in collisions. 

Close-up of thick, flawless aluminum bumper beam highlighting its robust build and durability.

Enhanced Durability:

Thicker aluminum resists bending and fatigue, ensuring a longer-lasting part and fewer replacements.

Perfectly manufactured aluminum bumper beam matching OEM specs showcased, conveying trusted quality.

Trusted Quality:

OEM thickness reflects our commitment to quality, building trust and protecting your brand reputation.

Technician effortlessly aligning aluminum bumper beam onto car chassis, showing perfect fit.

Guaranteed Fit:

Precise OEM thickness guarantees proper fitment and avoids installation issues, saving time and frustration.

**By choosing our bumper beams, you’re choosing quality, safety, and peace of mind. Don’t settle for less when it comes to protecting your customers and your business.

6063 Aluminum Alloy Analysis & Mechanical Properties

6063 aluminum alloy, primarily alloyed with magnesium and silicon, is renowned for its excellent corrosion resistance, weldability, and moderate strength. It’s a popular choice for a wide range of applications, including architectural extrusions, window frames, and structural components. This report summarizes the key properties of 6063 aluminum alloy, focusing on its composition and mechanical performance in the T6 temper, a commonly used heat-treated condition.

Material Analysis:

6063 aluminum alloy’s primary components are aluminum (98.9%), magnesium (0.70%), and silicon (0.40%). This composition gives it superior corrosion resistance, excellent weldability, and makes it ideal for extrusion.

  • Superior Corrosion Resistance: Offers excellent protection against atmospheric and chemical corrosion.
  • Excellent Weldability: Readily weldable, simplifying fabrication and assembly processes.
  • Exceptional Extrudability: Suitable for creating complex extruded shapes.
Macro shot of high-quality 6063-T6 aluminum extrusion profile highlighting finish and precision.

Mechanical Properties (T6 Temper):

The T6 temper (solution heat-treated and artificially aged) is the most common temper for 6063 aluminum alloy, offering an optimal balance of strength and ductility. The following table summarizes the typical mechanical properties of 6063-T6 for various forms and sizes:

Form Yield Strength (MPa) Tensile Strength (MPa) Elongation (%, A50mm) Elongation (%, A) Brinell Hardness (HB)
Rods, Bars, Tubes (Dia./Thickness ≤ 150mm)
170 (min)
215 (min)
8 (min)
10 (min)
75
Rods (Diameter 150-200mm)
160 (min)
195 (min)
10 (min)
75
Tubes (Thickness ≤ 25mm)
170 (min)
215 (min)
8 (min)
10 (min)
75
Extrusions (Thickness ≤ 10mm)
170 (min)
215 (min)
6 (min)
8 (min)
75
Extrusions (Thickness 10-25mm)
160 (min)
195 (min)
6 (min)
8 (min)
75

Additional Mechanical Properties (6063-T6):

  • Shear Strength: 152 MPa
  • Modulus of Elasticity: 68.9 GPa
  • Shear Modulus: 25.8 GPa

Tesla Aftermarket Bumper Beam Production Process

Our aftermarket front and rear bumper beams for Tesla vehicles are engineered to meet high standards of safety, durability, and fitment. Utilizing high-quality 6063-T6 aluminum alloy, known for its excellent extrudability, corrosion resistance, and optimal strength-to-weight ratio, we follow a meticulous production process to ensure each bumper beam provides reliable protection and seamless integration with your vehicle

High-quality 6063 aluminum billets stacked in a modern foundry casting facility.
Step 1: Premium Raw Material Preparation (Alloy Smelting & Casting)

High-purity aluminum ingots are alloyed with precise amounts of magnesium and silicon (6063 standard). The mix is melted, refined to remove impurities, and cast into high-quality aluminum billets, the starting point for extrusion

Hot aluminum bumper beam profile emerging from extrusion press during shaping and cooling.
Step 2: Precision Profile Extrusion

Aluminum billets are heated for plasticity and then forced through a custom-designed die using high pressure. This extrusion process shapes the metal into the specific bumper beam profile, which is then rapidly cooled to stabilize its form.

T6 heat-treated aluminum bumper beam profile in industrial facility, showing enhanced quality.
Step 3: T6 Heat Treatment for Optimal Strength

Extruded profiles undergo a T6 heat treatment involving solution heating, rapid quenching, and artificial aging. This process significantly enhances the material’s strength and hardness to meet required performance levels (Yield Strength: ~160-170 MPa).

CNC machine creating features on aluminum bumper beam, showing precision finish.
Step 4: Precision Cutting and Machining

The heat-treated profiles are precision-cut to the required length. CNC machining creates necessary features like mounting holes, bends, and specific contours. Finally, edges are deburred for a smooth, safe finish.

Finished aluminum bumper beam with smooth black powder coating on factory inspection table.
Step 5: Advanced Surface Treatment

Machined beams are thoroughly cleaned. Anodizing is applied to create a durable, corrosion-resistant surface layer. Optional powder coating can be added for enhanced protection and aesthetics (e.g., black finish).

Inspector performing rigorous quality checks on finished aluminum bumper beam in factory QC.
Step 6: Rigorous Quality Assurance

Each bumper beam undergoes rigorous quality checks. We verify dimensions, mechanical strength, surface finish, and overall fitment against strict specifications to ensure product integrity and performance.

Need a Custom Car Subframe? Build it with Us.

We specialize in manufacturing custom front and rear subframes for a variety of vehicles. Our experienced engineers work closely with you throughout the entire process, from initial design and prototyping to final production and delivery, ensuring your exact specifications are met. Get a precise quote and streamlined production by following our simple 6-step process.

Engineer inspecting a precisely manufactured custom automotive subframe in a modern factory setting.
  1. Requirement Consultation: Share your detailed product specifications, including vehicle model, subframe type, material preferences, drawings/samples, quantity, quality standards, and any special requirements.

  2. Feasibility Study & Engineering: Our engineers will assess your requirements and engage in technical discussions to confirm project feasibility and optimal design solutions.

  3. Quotation & Lead Time: Receive a detailed quotation outlining costs, including tooling (if applicable), and estimated lead time for your project.

4. Prototyping: Validate your design and ensure quality with a physical prototype. Prototype costs are separate but may be credited towards bulk orders.

5. Production & Quality Control: Upon agreement, we begin production, implementing rigorous quality control measures throughout the manufacturing process.

6. Delivery & After-Sales Support: Your custom subframes are delivered according to the agreed schedule. We provide comprehensive after-sales support, addressing any quality concerns and offering technical assistance. 

Tesla Body Component Material Specification

Parts Model 3 Model Y Model S Model X Model 3 Highland
Hood
Full Aluminum
Full Aluminum
Full Aluminum
Full Aluminum
Full Aluminum
Front Fender
Iron
Iron
Full Aluminum
Full Aluminum
Iron
Doors
Full Aluminum
Full Aluminum
Full Aluminum
Full Aluminum
Full Aluminum
Rear Fender
Iron
Iron
Iron
Iron
Iron
Trunk Lid
Iron
Iron
Iron
Iron
Iron

**Use this table to quickly identify whether original Tesla body parts are aluminum or steel, simplifying your procurement process.

Client Confidence Straight from the Chat

Dive into genuine chat conversations where our valued clients confirm their decision to partner with us. These screenshots offer a transparent look at the trust placed in our services and the moment they said “yes” to their purchase.

positive from our clients
Approved Middle East Buyer
positive from our clients
Approval from Germany
positive from our clients
Testimonial Turkey Partner
Poland Client Satisfied
Feature Sea Freight Air Freight Rail Freight
Time
Slowest (Weeks/Months)
Fastest (Days)
Moderate (Days/Weeks)
Cost
Lowest
Highest
Moderate
Best For
Large/Heavy items, Low Cost
Urgent/High-Value items, Speed
Balanced Speed & Cost (where available)

**Our Recommendation: Sea Freight. For the most cost-effective way to ship the Hoods, especially larger or heavier items where transit time is less critical. For more, please check our shipping guide.

Container Loading Guide

This guide provides estimated loading quantities for common automotive body panels (Doors, Fenders, Hoods, Tailgates) in standard shipping containers. The figures presented are intended to assist with preliminary procurement planning and logistical estimations.

Plan A: Estimated Maximum Loading

Parts 20ft GP 40ft GP 40ft HC
Model 3/Y Hood
150PCS
300PCS
350PCS
Model 3/Y/S/X Fender
150PCS
300PCS
350PCS
Model 3 Door
150PCS
300PCS
350PCS
Model 3 Trunk Lid
70PCS
140PCS
170PCS
Model Y Door
70PCS
140PCS
170PCS
Model Y Trunk Lid
40PCS
80PCS
95PCS
Model S/X Hood
70PCS
140PCS
170PCS

Plan B: Example Mixed Load Scenarios - 40ft HC Container

Parts Scenario 1 Scenario 2 Scenario 3
Model 3/Y Hood
50PCS
50PCS
100PCS
Model 3/Y/S/X Fender
200PCS
100PCS
100PCS
Model 3 Door
40PCS
0PCS
20PCS
Model 3 Trunk Lid
20PCS
0PCS
10PCS
Model 3/Y Rear Fender
20PCS
20PCS
20PCS
Model Y Door
0PCS
40PCS
20PCS
Model Y Trunk Lid
0PCS
20PCS
10PCS
Model S/X Hood
0PCS
0PCS
10PCS
  • Illustrates possible mixed loading combinations only.
  • Assumes typical part sizes and our standard packing.
  • For your specific order: Please provide details (parts, quantities) so we can calculate the optimal loading plan and confirm container needs.

Frequently Asked Questions

Here are some frequently asked questions regarding the installation of our aftermarket Tesla front and rear subframes. Please consult a qualified mechanic for any installation procedures you are unsure of.

Are aftermarket subframes as strong and durable as OEM subframes?

Not always. OEM subframes undergo rigorous testing and are made with high-quality materials. While some aftermarket subframes can offer comparable quality, others may use inferior materials or have less precise construction, potentially compromising strength and durability. Thoroughly research the aftermarket supplier and look for certifications or warranties.

What if the mounting points don't align?

Double-check that the subframe is correctly oriented and that all mounting hardware is free from debris. If misalignment persists, contact us for technical support

How do I address bolt tightening sequence issues?

Always follow the specified tightening sequence and torque values outlined in the installation instructions. Incorrect sequencing can lead to warping or damage to the subframe.

Do I need special tools to install the subframe?

While standard automotive tools are generally sufficient, some specialized tools like a torque wrench and specific Tesla alignment equipment may be required for proper installation and alignment.

What are the most common installation issues?

Common issues include incorrect bolt tightening sequences, misaligned mounting points, and interference with other components. Carefully review the provided installation instructions to avoid these problems

The subframe is interfering with other components. What should I do?

Verify that all components are correctly positioned and that the correct subframe model is being used for your specific Tesla model year. Contact us if the interference persists.

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